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Summary of key projects of recent production line

Column:Corporate news Time:2019-03-21

I

Project Name: surface defect detection of steel cord fabric

Function introduction: detect defects such as residual PE paper on the surface of steel cord fabric and exposed steel wire on the surface

characteristic:

1. It has the function of automatic learning of exceptions, and can define up to 20 exceptions;

2. Can automatically filter surface yarn;

3. When abnormality is detected, the machine will stop automatically and give an alarm. Meanwhile, abnormal pictures will be displayed and saved;

4. The upper and lower surfaces can be detected at the same time

II

Project Name: fixed length cutting of tread

Function introduction: measure and control the cutting length of all steel tread

characteristic:

1. Use 2D laser sensor combined with encoder to measure tread position and length;

2. Automatically control the cutting machine to cut, and the control accuracy can reach ± 2mm

III

Project Name: line laser width measurement

Function introduction: use line laser to detect material width

characteristic:

1. Use laser to detect the width of materials without backlight;

2. It can be detected on the conveyor belt or roller of the production line;

3. Detection accuracy: ± 0.5mm;

4. Single lens detection width: 500mm

IV

Project Name: center line position detection of all steel lining

Function introduction: use vision to detect the center line position of all steel inner liner film

characteristic:

1. Visually inspect the film width of all steel lining layer, with a width range of 1100mm and an accuracy of ± 0.5;

2. Visually detect the position of the center line of the all steel inner liner film, with an accuracy of ± 0.5;

3. Automatically calculate the symmetry difference between the left and right widths of the lining, with an accuracy of 0.5mm;

4. Automatically control the position of the inner liner centerline (by adjusting the position of the edge cutter)

V

Project Name: supporting electrical automation control system

Function introduction: provide equipment supporting electrical control system

characteristic:

1. Supporting electrical control system for plant equipment;

2. Be responsible for the design and assembly of electrical control cabinet;

3. Guide users to install;

4. Be responsible for PLC program programming and debugging of electrical system

Vi

Project Name: fixed tread / sidewall online laser thickness measurement

Function introduction: scan the tread and sidewall, measure the thickness and width of the tread and sidewall

characteristic:

1. Automatic scanning of tread and sidewall profile;

2. Automatically analyze the thickness and position of key points on the tread and sidewall surface;

3. Automatically determine whether the product is qualified according to the specification and size, and output an alarm;

4. Automatically record the scanned data for traceability;

5. Single tread, double sidewall and asymmetric tread sidewall can be measured;

6. Thickness measurement accuracy: ± 0.075mm

VII

Project Name: scanning tread / sidewall online laser thickness measurement

Function introduction: scan the tread and sidewall, measure the thickness and width of the tread and sidewall

characteristic:

1. Automatic scanning of tread and sidewall profile;

2. Automatically analyze the thickness and position of key points on the tread and sidewall surface;

3. Automatically determine whether the product is qualified according to the specification and size, and output an alarm;

4. Automatically record the scanned data for traceability;

5. Single tread, double sidewall and asymmetric tread sidewall can be measured;

6. Thickness measurement accuracy: ± 0.05mm

VIII

Project Name: offline tread / sidewall online laser thickness measurement

Function introduction: scan the tread and sidewall, measure the thickness and width of the tread and sidewall

characteristic:

1. Measure the width of extruded tread;

2. Measure the thickness of the extruded tread;

3. Forming a tread profile according to the width and thickness of the extruded tread;

4. Calculate the cross-sectional area of the extruded tread;

5. Comparison and analysis with standard contour;

6. Comparison and analysis of component symmetry;

7. Carry out local amplification analysis on special parts of components

8. Compare the width and thickness of the extruded tread with the standard value and output the comparison result